Personal Protective Equipment Procedure REV01
Table of Contents
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Health, Safety, Security and Environment (HSSE) Management System |
Issued Date:
xxxx |
Document Title: Personal Protective Equipment Procedure |
Revision No: 01 |
Document Number: SHER.SUB04 |
1.0 Purpose
2.0 References
3.0 Purpose Of Personal Protective Equipment
4.0 Types of Personal Protective Equipment
5.0 Responsibilities
6.0 Specific Features Of Commonly Used PPE
6.1 Hard Hat
6.2 Safety Eyewear and Face Protection
6.2.1 Prescription Safety Lenses
6.2.1.1 Process for Obtaining Prescription Safety Glasses:
6.2.2 Contact Lenses
6.3 Earplugs, Ear-muffs & Canal Caps
6.4 Safety Shoes/Boots
6.5 Gloves
6.6 Body Protection
6.7 Personal Fall Protection Equipment (PFPE)
6.8 Respiratory Protective Equipment
6.8.1 Particulate Removing Respirators
6.8.2 Life Jackets and Life Saving Devices
7.0 Responsibility For Maintenance And Proper Use of PPE
8.0 Entitlement And Distribution
9.0 Employee-Owned Equipment
10.0 Personal Protective Equipment – Requested
11.0 Personal Protective Equipment – Issued
12.0 Replacement Of Existing Personal Protective Equipment
13.0 Defective, Worn Or Damaged PPE
14.0 Training and Refresher Training
15.0 Violation of PPE Program
16.0 Forms and Records
Appendix I: Personal Protective Equipment Inspection Guidelines
Appendix II: PPE Recommended For Specific Functions
Appendix III: Respirator Selection Guide
1.0 Purpose |
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Appropriate Personal Protective Equipment (PPE) helps reduce employee exposure to hazards when used in conjunction with engineering controls, administrative controls, and sound work practices.
It is the policy of Operational Support Services Company Limited (OSSCL) to provide Personal Protective Equipment (PPE) for all employees and to ensure that they are properly trained to select which is appropriate for a task and how it is to be used.
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2.0 References |
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§ Occupational Safety and Health Act of Trinidad and Tobago 2004 (Amendments 2006)
§ All SDS |
3.0 Purpose Of Personal Protective Equipment |
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OSSCL will conduct workplace hazard assessments and provide PPE for all employees carrying out activities involving potential hazards that have not been otherwise controlled.
It is expected that all employees will be familiar with the PPE they may be called upon to use and the specific function of such PPE.
It is the responsibility of each employee to ensure proper use, handling and maintenance of this equipment while in his/her possession. OSSCL requires the use of PPE and specifies the manner in which it must be worn to provide adequate protection. |
4.0 Types of Personal Protective Equipment |
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There are primarily seven parts of the body, one or more of which may be exposed to injury during a potentially hazardous job activity. These are as follows:
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1. Head
2. Eye
3. Ear
4. Nose/Lungs |
5. Foot
6. Hand
7. Body/Trunk |
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These areas may be protected using appropriate PPE. Within each class of PPE i.e. head protection, eye protection etc., there are various types of equipment, each intended for a specific function. Appendix II: PPE Recommended for Specific Functions shows the parts of the body exposed together with the related hazards being protected against and the types of personal protection available to employees for each function.
The extent of injury caused to the body system varies with the duration of exposure to the hazard and the nature of the hazard. It is therefore necessary to use adequate protection against the hazard depending on the expected severity. Equipment should be selected which affords adequate protection with the maximum practicable degree of comfort, in view of the tendency to remove protective equipment if it is uncomfortable.
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5.0 Responsibilities |
5.1 |
OSSCL – As an employer, is responsible to ensure the “provision of adequate and suitable PPE of an approved standard to employees who in the course of employment are likely to be exposed to the risk of head, eye, ear, hand or foot injury along with adequate instructions in the use of such protective clothing or devices” (OSH Act, Part II 6 (2) c).
It is also OSSCL’s responsibility to ensure that when the job requires more than one item of PPE to be used simultaneously, such combination is compatible and continues to be effective against the risks in question without presenting an additional hazard.
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5.2 |
Department Managers/Supervisors will be responsible for implementing and enforcing this policy/procedure, identifying employees for training to understand the appropriate PPE for specific activities/tasks.
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5.3 |
HSSE Advisor is responsible for coordinating the development, implementation and management of the PPE training program. It involves the assessment of all tasks for hazards and ensuring that appropriate controls are implemented. This involves providing appropriate PPE and making it available to supervisors for their employees.
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5.4 |
Employees are responsible for the correct use and maintenance of the PPE provided for their use. They are also responsible to immediately report any damaged PPE and inform their supervisor when PPE needs to be replaced. Employees are mandated to participate in any training provided.
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6.0 Specific Features Of Commonly Used PPE |
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6.1 Hard Hat
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The supervisor shall ensure that each at risk employee wears an approved hard hat when working in areas where there is a potential for head injury from falling or overhead objects. The supervisor shall ensure that each employee exposed to electrical conductors that could contact the head, wears a protective helmet designed to reduce electrical shock hazards.
OSSCL has selected protective helmets in accordance with ANSI Z89.1-2009 Standards. ANSI Standards have two (2) types of protective helmets classified for impact:
§ Type I – intended for impact resulting from a blow to the top of the head.
§ Type II – intended for impact resulting from a blow, which may be received off center or to the top of the head.
In addition, ANSI Standards have three (3) types of protective helmets classified for electrical:
§ Class G – (general) – intended to reduce the danger of contact to low-voltage conductors (proof tested to 2,200 volts phase to ground).
§ Class E – (electrical) – intended to reduce the danger of contact to high-voltage conductors (proof tested to 20,000 volts phase to ground).
§ Class C – (conductive) – not intended to provide protection against contact with electrical conductors.
Replacement of hard hats is carried out on evidence of damage due to wear and tear or age-related deterioration. |
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6.2 Safety Eyewear and Face Protection |
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Safety glasses, goggles and face protection are used for protecting the eyes and face during particular job activities such as impact hazards, chemical splash and welding rays etc.
Safety glasses shall have permanent side protectors. Safety glasses must conform to ANSI/ISEA Z87.1-2010, CAN/CSA Z94.3 standards. Protective eye and face protection for welding operations shall be used for all welding operations. Filter lenses for protection against radiant energy shall be used in accordance with CFR 1910.133 |
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6.2.1 Prescription Safety Lenses
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Each employee who wears prescription lenses shall wear protection that incorporates the prescription or protection that can be worn over the prescription lenses, when involved in a potential eye hazard situation. Prescription safety glasses subsidized by OSSCL must feature permanent side shields.
OSSCL will provide fifty percent (50%) of the cost of standard prescription safety glasses and will provide prescription safety glasses to employees when the following conditions are met:
1. The employee already wears or is required to wear prescription glasses.
2. The employee is required to perform work where machines, environment, or operations present eye hazards of harmful liquids or flying materials of any kind.
3. There is a reasonable probability of injury to the employee’s eyes that can be prevented by use of prescription safety glasses.
All prescription safety glasses shall meet all requirements of the American National Standard for Occupational and Educational A9.710 Eye and Face Protection, Z87.1-1968. Employees already possessing safety glasses meeting the required specifications shall not be issued an additional pair of glasses under this policy.
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6.2.1.1 Process for Obtaining Prescription Safety Glasses: |
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Affected employees:
1. Will contact their supervisor when requesting prescription safety glasses.
2. Obtain a lens prescription from their doctor and provide a copy to Human Resource Manager. The cost for the eye examination (including the prescription) shall be paid by the employee. Sick leave shall be allowed for eye examination which the employee cannot schedule for non-work time.
3. The prescription must be written by an ophthalmologist or optometrist. No prescription over one year old will be accepted.
4. If the employee receives these safety glasses, they must wear these glasses as their only glasses while on the job.
5. If the prescription safety glasses are damaged in the performance of duty, OSSCL will pay for the replacement.
6. Any employee willfully damaging or losing prescription safety glasses will be responsible for the entire cost of replacement.
7. Any employee that needs a replacement because of changes in his vision, OSSCL will provide fifty percent (50%) of the cost for replacement of the safety lenses. The cost of the eye examination (including the new prescription) shall be paid by the employee.
Supervisors must:
1. Consult with the Human Resource Manager about those employees requesting prescription safety glasses.
2. Ensure the above conditions are met for the provision of prescription safety glasses.
3. Complete a Prescription Safety Glasses Request and Authorization Form (LIII-HSSE-17).
Human Resources:
1. Evaluate the Prescription Safety Glasses Request and Authorization Form (LIII-HSSE-17).
2. Supply polycarbonate safety glasses with side shields and safety sunglasses with side shields (if needed) on a two-year basis. If the glasses should break in the course of the employee’s duties, OSSCL will replace them.
All employees provided with prescription safety glasses or any eye protective equipment shall be required to use such protective equipment while exposed to possible hazardous working conditions. Failure to use personal protective equipment as directed may be grounds for disciplinary action. It is further emphasized that employees who for any reason are not provided with prescription safety glasses, are not exempted from rules covering eyewear. Such employees will use goggles or other appropriate eyewear whenever they are in eye hazardous areas. |
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6.2.2 Contact Lenses |
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Contact lenses are not a form of eye protection nor considered personal protective equipment. The wearing of contact lenses in the workplace shall be allowed within these limitations.
§ With the use of appropriate safety glasses or safety goggles, when such PPE is required.
§ If non-vented safety goggles are used where chemical vapors are present.
§ If non-vented safety goggles are used in the presence of particulates or dusty atmospheres.
§ Not in conjunction with welding operations or UV emitting sources.
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6.3 Earplugs, Ear-muffs & Canal Caps |
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Earplugs, earmuffs and canal caps are three forms of hearing protection from noise hazards. One or the other type must always be worn when in areas where the noise level exceeds 85 dBA. Earplugs must be properly sized and inserted by the correct procedure in order to achieve the rated protection. Appropriate hearing protection of an approve standard of (ANSI s12.68-2007) will be provided to employees.
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6.4 Safety Shoes/Boots |
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The supervisor shall ensure affected employees wear approved protective footwear when working in areas where there is a danger of foot injury from falling or rolling objects, or objects piercing the sole, and where such employees are exposed to electrical hazards. Foot protection shall be Impact (I/75 = 75 ft. Ibf) and Compression (C/75 = 2500 lb) Resistance (via ANSI 41-1991)
The following types of footwear are commonly used by OSSCL, but not limited to:
1. Shoes and boots with toes reinforced by steel-toe/high impact plastic
2. Steel toe rubber boots with oil resistant soles
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6.5 Gloves |
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The supervisor shall ensure that each affected employee wears the appropriate hand protection when exposed to hazards such as those from skin absorption of harmful substances, severe cuts or lacerations, severe abrasions, punctures, electrical hazards, chemical burns, thermal burns and harmful temperature extremes. The type of hand protection used will be dependent on the hazard(s) present as identified in the Job Safety Analysis.
OSSCL shall select the appropriate hand protection based on an evaluation of the performance features of a particular product in relation to the following:
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§ Task(s) to be performed
§ Required dexterity
§ Prevailing conditions
§ Duration and use frequency
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§ Degree of exposure to the hazard
§ Physical stress that will be applied
§ The hazards and potential hazards identified |
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In addition to the above, the factors below shall be considered when selecting chemical resistant gloves:
§ The toxic properties of the chemical, in particular the ability of the chemical to cause local effects on the skin and/or to pass through the skin and cause systemic effects.
§ The chemical component with the shortest breakthrough time, since it is possible for solvents to carry active ingredients through polymeric materials.
§ The employees’ ability to remove the glove without skin contamination.
Manufacturer recommendations shall be followed, when selecting gloves for protection against chemical hazards. Hand protection must be maintained and replaced when necessary. The company provides a range of gloves, which include but not limited to:
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1. Rubber
2. PVC
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3. Cotton
4. Leather |
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6.6 Body Protection |
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The supervisor shall ensure that each affected employee wears the appropriate body protection when exposed to hazards such as those from molten metal, chemicals, acids or caustic liquids or injurious light radiation. The type of body protection used will be dependent on the hazard(s) identified in the workplace hazard assessment. The following is a range of suits provided by OSSCL for protection of the body, but not limited to:
1. Coveralls (Fire Resistant Coverall (FRC) and Cotton)
2. Rain coats/ Rain suits
3. Disposable coveralls
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6.7 Personal Fall Protection Equipment (PFPE) |
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PFPE is provided to prevent or arrest a fall. Fall protection will be used where any fall hazard exists when working 2 meters (6ft) above normal working surface.
OSSCL shall provide employees working on heights 6ft and above with approved Full Body Safety Harnesses. Full body safety harnesses must conform to ANZI Z359.1 and CSA Z259.10
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6.8 Respiratory Protective Equipment |
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Respiratory protective equipment is designed to protect against five major classes of hazardous atmospheres:
6.8.1 Atmosphere immediately Hazardous to Life and Health (DLH)
6.8.2 Oxygen deficiency
6.8.3 Toxic gases/vapors
6.8.4 Toxic particulates
6.8.5 Non-toxic particulates
Details of the various types of respiratory protective equipment, their uses and limitations are given in Appendix III Respirator Selection Guide, which is a guide to the proper selection of respirators for dealing with each of these five groups of respiratory hazards. These types of respirators are not routinely used by OSSCL but will be considered should the need arise.
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6.8.1 Particulate Removing Respirators |
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OSSCL provides a range of particulate removing respirators. In general, these are mechanical filter respirators designed to protect against air borne particulate matter such as dusts, mists, metal fumes and smokes. There are essentially two types, the ori-nasal half-mask or quarter-mask with cartridge type, or non-woven cloth type disposables. All respirators provided by OSSCL are of an approved standard of NIOSH (N95), EN 140:1998 or ANSI Z87.1-2003. The filter must be replaced or cleaned when breathing becomes difficult due to plugging by retained particles.
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6.8.2 Life Jackets and Life Saving Devices |
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Life saving devices will be provided by the Client on all offshore installation.
Life jackets are to be used for the transfer of personnel by air/sea onto an offshore installation and for abandonment in case of an emergency. OSSCL is responsible for supplying their employees that work on offshore installation with certified (SOLAS, CE etc) life jackets also known as Personal Flotation Devices (PFDs). Employees must be trained in the proper wear, use and care of the PFD. |
7.0 Responsibility For Maintenance And Proper Use of PPE |
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All PPE is issued in hygienic and good working condition. Employees must ensure the proper use and handling of all PPE while in their care. All PPE shall be cleaned, inspected and stored in accordance with manufactures’ specifications and OSSCL PPE Inspection Guidelines outlined in Appendix III of this procedure. PPE should only be used for the purpose for which it is intended.
The proper use of PPE is a critical factor in the prevention of accidents and must be used for the safety of personnel as determined by the task to be performed. It is designed to afford a level of protection and therefore its optimum performance requires the following:
§ Correct selection for specific task
§ Good fit to wearer
§ Must always be worn as recommended and when exposed to the hazard it is intended to control
§ Routine maintenance
§ Efficient storage and handling
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8.0 Entitlement And Distribution
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8.1 |
Provision and use of Personal Protective Equipment is applicable to the categories of workers listed hereunder: |
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§ Permanent employees of OSSCL – Employees who have been in continuous employ of OSSCL will be entitled to PPE as per Section 8.2 Table 1 once the performance of their tasks requires PPE.
§ Employees on probation – will be entitled to PPE during their probationary period once the performance of their tasks requires PPE.
§ Temporary/ Contract Workers – Workers who will be in the employ of OSSCL for a predetermined time of more than one (1) month which is agreed upon by both employer and employee upon hiring, will be entitled to PPE as permanent employees. However, temporary/contract workers who have been hired for a predetermined time of less than one (1) month will be required to pay one half the value of all PPE to be provided.
OSSCL shall select and provide the appropriate PPE for its employees and visitors. Visitors must return non-disposable PPE at the end of their visit. OSSCL will provide required PPE at no charge to employees as stated above.
Where OSSCL contracts an established firm for the supply of goods, services and labor and the latter seeks to carry out work at his own risk with his own financial, human and other resources, OSSCL shall provide the following information:
§ Areas that require PPE.
§ Hazards that may be encountered requiring the use of PPE.
Contractors shall provide their own employees with appropriate PPE that meets approved standards. The responsibility of ensuring that the workers are wearing the relevant PPE rests with the contractor.
The following table identifies the frequency at which each item of PPE is provided. |
Table 1. types, amount and frequency of PPE supply
TYPE OF PPE |
AMOUNT & FREQUENCY OF SUPPLY |
STEELTOED SAFETY BOOTS/ SHOES |
Once every 12 MONTHS. THIS MEANS THAT BOOTS ARE AUTOMATICALLY REPLACED
EVERY YEAR. (The purpose of the safety shoes is to ensure that employees are not exposed to foot crushing or cutting hazards through the course of their work. Employees are expected to maintain the shoes in good repair and are expected to make every effort to extend the life of the shoes |
COVERALLS |
2 FRC and 2 cotton per 12 months |
GLOVES |
As needed (supervisors will monitor and request) |
SAFETY GOGGLES |
As needed (supervisors will monitor and request) |
FACESHEILD |
As needed (supervisors will monitor and request) |
RAINCOATS/RAINSUITS |
As needed (supervisors will monitor and request) |
BARRIER CREAM |
As needed (supervisors will monitor and request) |
9.0 Employee-Owned Equipment
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Employees shall not be permitted to provide their own general PPE. However, specialized PPE, such as safety shoes, prescription safety glasses, etc. may be permitted pending initial evaluation and approval by the Supervisor. Employee owned PPE must provide equal or greater protection and quality as the PPE selected by OSSCL.
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10.0 Personal Protective Equipment – Requested |
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Employees may request non-disposal PPE (e.g. ear muffs, safety glasses, goggles, respirators, etc.) by filling out a PPE Request Form (LIII-HSSE-14) and submitting it to their supervisor. The supervisor authorizes the PPE Request Form (LIII-HSSE-14) and notifies the HSSE Advisor to source the required PPE. Disposable PPE shall be located in the HSSE Department.
All PPE purchased will be recorded in the PPE Inventory Log (LIII-HSSE-16) which will be updated monthly by the HSSE Advisor/designee.
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11.0 Personal Protective Equipment – Issued
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11.1 |
On receipt of any PPE ordered, all members of staff will then be asked to sign the PPE Register (LIII-HSSE-15) as proof of issue.
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11.2 |
9.2 PPE which has been supplied free of charge by OSSCL for use at work shall remain the property of OSSCL and shall not be used for non-occupational purposes.
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12.0 Replacement Of Existing Personal Protective Equipment |
12.1 |
Any member of staff requiring replacement of existing items of PPE should report to the Supervisor/HSSE Advisor and provide details on the condition of the PPE i.e. lost, worn, damaged, stolen or depleted supplies. |
12.2 |
All defective, worn or damaged PPE that needs replacing must be brought for inspection by the Supervisor/HSSE Advisor.
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12.3 |
Any PPE reported stolen by an employee, the employee will pay half the expense for its replacement. However, any PPE reported lost by an employee will be replaced at the expense of the employee. |
13.0 Defective, Worn Or Damaged PPE
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13.1 |
Defective or damaged PPE shall not be used. Each employee is responsible for inspecting all PPE prior to its use to ensure that the equipment is in good working condition in accordance with the PPE inspection guidelines as outlined in Appendix 1: Personal Protective Equipment Inspection Guidelines.
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13.2 |
Defective or damaged PPE shall be marked/ tagged as DEFECTIVE or DAMAGED (if applicable) and return to the supervisor/HSSE Advisor to be disposed of or repaired according to manufacturers’ specification.
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13.3 |
Employees found using defective, worn or damaged PPE will be subject to disciplinary action.
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14.0 Training and Refresher Training
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14.1 |
OSSCL will ensure that employees are given adequate and comprehensible instructions, information and training in the following elements:
§ The required PPE for tasks to be performed
§ The useful life and disposal of PPE
§ The limitations of the PPE
§ How to properly select, put on, remove, adjust and wear PPE
§ The proper care and maintenance of the PPE
Each employee shall physically demonstrate an understanding of the training, information and an ability to use the PPE properly before being allowed to perform any job/job task.
Written training records for each employee detailing the extent of training received and the date it was received will be documented.
Refresher training shall be required under the following circumstances:
§ Whenever changes in the workplace render previous training obsolete
§ Whenever changes in the types of PPE to be used render previous training obsolete
§ Whenever inadequacies in an affected employee’s knowledge or use of assigned PPE indicate that the employee has not retained the requisite understanding or skill
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15.0 Violation of PPE Program |
15.1 |
A Disciplinary Reprimand Form will be filled out by the HSSE Advisor or Supervisor after a PPE violation has been observed. Examples of violations are listed below:
§ Not using personal protective equipment in an area/for a job where it is mandatory
§ Improper use of personal protective equipment
§ Poor and unsanitary condition of personal protective equipment
§ Use of defective or worn PPE after new PPE has been issued
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15.2 |
The report will be forwarded to the appropriate supervisor, the appropriate action taken, and approval for disciplinary action agreed by the Human Resource Manager.
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16.0 Forms and Records
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§ Training Verification Records
§ Disciplinary Reprimand Records
§ PPE manufacturer manuals
§ PPE Register (LIII-HSSE-15)
§ PPE Request Form (LIII-HSSE-14)
§ PPE Inventory Log (LIII-HSSE-16)
§ Prescription Safety Glasses Request and Authorization Form (LIII-HSSE-17) |
Appendix I: Personal Protective Equipment Inspection Guidelines |
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Any of the following conditions would result in PPE being considered defective and require either repair or replacement.
Safety Glasses
Inspect lenses for:
ü Scratches.
ü Severe chips or cracks.
ü Haziness or impaired vision.
Inspect side-shields for:
ü Broken or missing side shield. (Note, if your safety glasses obtain side shields that are clip-on or detachable, replace only the broken or missing side-shield).
Inspect temples for:
ü Damage, such as distortion or disfiguring.
ü Any other defects that adversely affects the fit.
Safety Goggles
Inspect lenses for:
ü Scratches.
ü Severe chips or cracks.
ü Haziness or impaired vision.
Inspect band for:
ü Elasticity frays or tears.
Face Shield
Inspect the face shield (window) for:
ü Scratches.
ü Severe chips or cracks.
ü Haziness or impaired vision.
Inspect the suspension for:
ü Adjustability.
ü Cracks.
ü The existence of the brow-guard and sweatband.
ü Any other defects that adversely affects the fit.
Head Protection
Inspect the shell for:
ü Cracks and signs of impact.
Inspect the suspension (headgear) for:
Adjustability.
ü Cracks in the headband.
ü The existence of the brow-guard and sweatband.
ü Any other defects that adversely affects the fit.
Foot Protection
Inspect safety shoes (impact, puncture resistant, compression, etc.) for:
ü Wear.
ü Severe tears or cuts.
ü Worn eyelets and shoelaces.
ü Foreign objects imbedded in the sole.
Hand Protection
Inspect chemical-resistant gloves for:
ü Signs of chemical degradation, such as swelling, cracking, shrinking, or discoloration.
ü Signs of holes or punctures.
ü Conductive material and any other material imbedded in the sole.
Inspect leather and cotton gloves for:
ü Holes, tears or cuts.
ü Embedded foreign objects. |
OPERATION |
COMMON HAZARDS |
PARTS/BODY EXPOSED |
PPE REQUIRED |
Walking below work platforms and derricks |
Falling objects |
HEAD |
Hard Hat |
Walking through rig overhead pipe racks/ operating areas |
Equipment |
HEAD |
Hard Hat |
Handling/mixing chemical |
Chemical splash and spillages. Inhalation of Chemicals. Contact with skin |
EYE/ FACE NOSE/ LUNGS SKIN |
Goggles/Safety glasses. Face shield. Barrier cream. Impervious gloves.
Respirator |
Welding |
Sparks, Arc, burns. Inhalation of welding fumes |
EYE/ FACE NOSE/ LUNGS SKIN |
Fire Resistant Coveralls Welding mask. Half-mask Respirator |
Grinding operations |
Noise. Flying hot particles. Burns |
EYE/FACE EAR SKIN |
Safety Glasses & Face shield. Ear muff/ear plugs. Fire Resistant Coveralls. Respirator. |
Buffing, Scraping |
Nuisance dust & Noise |
EYE
EAR |
Safety Glasses & Face shield. Ear plugs |
Operating Lathes, drills press, milling machine and hydraulic press |
Noise. Flying particles |
EYE EAR |
Safety glasses. Ear muff/ ear plugs |
Installation/repair to mechanical and electrical systems. |
Electrical. Mechanical Pinch Points. Cutting edge |
HAND |
Electrical Insulation Gloves. Gloves |
Carrying loads |
Falling objects |
FOOT |
Footwear with protective toecaps. |
Working on platform |
Falls from height |
BODY |
Safety harnesses. Safety belts. Retractors.
Rope/cable grabs |
Appendix II: PPE Recommended For Specific Functions
Appendix III: Respirator Selection Guide
Hazard |
Recommended Respirator |
Limitations |
ATMOSPHERE IMMEDIATELY DANGEROUS TO LIFE AND HEALTH (DLH) |
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1. Oxygen Deficiency
<16.0% Oxygen
or
Hydrogen Sulphide
>50 ppm H2S or
High concentrations of other toxic gases, vapors, particulates. |
1. Self-contained breathing apparatus (SCBA) of the pressure-demand type.
Air-line respirators (compressors of air cart) with auxiliary escape provisions. (3 minutes) pressure-demand type masks. |
Time limit typically 30 minutes. Requires stand-by man with SCBA.
Hose length limited to 100 meters.
Escape time 3 minutes. Requires stand-by man with SCBA. Compressor air inlet must be located in clean air. |
ATMOSPHERES IMMEDIATELY DANGEROUS TO LIFE AND HEALTH (DLH) |
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1. Oxygen Deficiency
16.0-19.5 % Oxygen with or without contamination by gasses/vapor/particulates below IDLH concentrations. |
1. Self-contained breathing apparatus (SCBA) of either demand or pressure-demand type. |
Time limit typically 30 minutes. |
2. Low Concentrations (not IDLH) of toxic gases or vapors other than H2S. (at least 19.5% Oxygen). |
2. Air-line Equipment of any approved type, with or without auxiliary escape provisions (3 minutes SCBA). |
Hose length limited to 100 meters. Requires a stand-by man. Compressors must be located in pure air. |
3. Low Concentration (not IDHL) of toxic particulate contaminants. |
1. SCBA or air-line respirator of any approved type. |
As above.
Maximum allowable concentration of contaminant is 1.0%. |
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2. Canister Mask. |
For contaminations with good warning properties. Duration of use limited by warning of contaminant breakthrough. Not permitted in confined spaces. Limited shelf life. |
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Specific cartridge type required for particular contaminant. |
4. Non-toxic dusts. No Oxygen deficiencies (at least 19.5% Oxygen). |
3. Cartridge Mask. Disposable gas/vapor absorbing type mask.
4. Canister Mask. Cartridge mask. (high efficiency or standard filter).
1. Disposable dust masks approved for toxic dusts.
2. Disposable dust masks approved for non-toxic or nuisance dusts. |
Maximum allowable concentration is specified for each cartridge type and is typically 0.1% for organic vapors and 50 ppm or less for other contaminants. Other limitations as for Canister Mask above. Not permitted in confined spaces or in IDLH atmospheres.
Duration of use limited by increased resistance to breathing as filter blocks up. Appropriate filter cartridge must be selected for specific contaminants, including protection against both gases/vapors and particulates. Not permitted in IDLH atmospheres.
No protection against gases or vapors. Duration of use limited by increasing resistance to breathing as filter clogs up. Not permitted in IDLH atmosphere.
No protection against gases or vapors. Duration of use limited by increasing resistance to breathing as filter clogs up. Not permitted in IDLH atmospheres. |
WORK PHASE |
QHSE REQUIREMENTS |
METHODOLOGY |
ACCEPTANCE CRITERIA |
OSSCL
Procedure Ref. |
KEY RESPONSIBLE PERSONNEL |
VERIFYING DOCUMENT |
INSPECTION PLAN |
DUE TIME |
OSS |
NIB |
CLIENT |
1 |
Customer Order |
Review information outlining work scope and job parameters to identify the appropriate resources. |
Review contract document or Purchase Order. Deliberate on required competence of human resources along with performance ratings and specifications. |
Full compliance with Operating Procedure. |
7/1, 7/2 |
Client’s authorized procurement personnel, OSS Q.A.
Technician |
Contract documents, Purchase Order, Work Order, Material Request. |
R |
X |
X |
In advance of job |
2 |
Formulate Operational Procedure |
Consider the desired objectives of the job and document the work steps. |
Consult with client representatives and other entities contributing to the performance of the tasks |
Approved Operating Procedure. |
7/1, 7/2, 7/8 |
Client’s Representative, OSS Q.A.
Technician, Third Parties |
Documented Operational Procedure |
R |
X |
R |
In advance of job |
3 |
Risk Assess |
Evaluate the potential risks associated with performing the job |
Deliberate on the job procedure and mitigate the associated risks using JRA matrix |
Approved Risk Assessment. |
7/2, 6/2 |
Client’s Representative, OSS Q.A.
Technician, Third Parties |
Documented Job Safety Analysis |
R |
X |
R |
In advance of job |
4 |
Preparation: Equipment & HR Requirements |
Assign the most appropriate equipment to the job. Verify inspection and load test certification. Identify the human resources required for the job.
Experience and supervision. |
Refer to job parameters i.e. footage, string weight, torque requirements, environmental conditions. Review JRA. Conduct JSA. Subscribe to check list. Verify the skills sets needed to perform the job. |
Maintenance records and certification. Approved employee profiles showing competence. |
6/1, 6/2, 7/2,
7/8, 7/9,
7/14, 7/15 |
OSS Q.A.
Technician, Work-shop coordinator |
Work Order, JRA, Toolbox Minutes, Equipment Specification Sheets.
Personnel’s CV’s, Training records, Job Logs |
R |
R |
R |
In advance of job |
5 |
Test, Inspection and Certification |
Dress and function test equipment in accordance with approved procedures. |
Assemble equipment components as per manufacturer’s instructions or recommended practice.
Demonstrate the serviceability of the equipment and test its operations.
Make dimensional inspection and check for conditions that may result in equipment failure. Perform equipment interface to simulate job preparedness. HOLD FOR CUSTOMER REPRSENTATIVE OR THIRD-PARTY MONITOR (NIB). |
Work Order and Test reports. |
6/1, 6/2, 7/2,
7/8, 7/9,
7/14, 7/15 |
OSS Q.A.
Technician, Workshop Coordinator, Third Party Monitor, Customer representative, Contracted Inspectors |
NDT
Certificates, Other Certificates, Equipment Nomenclature and Assembly Instructions, Equipment Specification Sheets |
H |
W |
M |
In advance of job |
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6 |
Mobilization |
Determine the appropriate CCU’s for the equipment to be transported and the transport contractor.
Geometry, weight, packaging and chemical composition to be considered. MSDS to accompany cargo. Journey Management procedures. |
Review Load Out List and equipment specifications. Procure CCU’s from approved vendor. Verify that the OSS owned CCU’s are certified.
Observe the maximum load capacity of CCU’s. |
Load Test and certification documents.
Ensure that supplier is on approved list. |
7/2, 7/3 |
OSS Q.A.
Technician, Work-shop coordinator |
Certification Documents, completed Check Lists, Load Out List, Cargo Manifest, Approved vendor list.
Journey Management Log. |
V |
W |
M |
Upon advice from end- user |
7 |
Operation |
Work permits, JRA, JSA, Work procedure. Safe and diligent performance of the work steps. |
Work in accordance with safe practices. Subscribe to approved Operational Procedure. Perform start-up test on equipment. Review calibration and standardization documents. HOLD FOR APPROVAL OF WORK PERMITS. |
Sign-off on JSA, Work Permits. Confirmation of operating parameters. |
6/1, 6/2, 7/2,
7/16, 7/18,
8/6 |
Rig site Team Leader, OSS Q.A.
Technician. |
Actual documents referenced. Calibration certificates/res ults. |
H |
X |
R |
Actual. On site. |
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WORK PHASE |
QHSE REQUIREMENTS |
METHODOLOGY |
ACCEPTANCE CRITERIA |
OSSCL
Procedure Ref. |
KEY RESPONSIBLE PERSONNEL |
VERIFYING DOCUMENT |
INSPECTION PLAN |
DUE TIME |
OSS |
NIB |
CLIENT |
8 |
Documentation/R eporting |
Report all incidents and adopt a vigilant attitude to observe existing conditions and behaviors.
Capture lessons learnt. |
Comply with the resident HSE program. Record lessons learnt. Document severe service conditions and note non-conformances or deviations. Document agreed corrective actions. Make frequent entries into logbooks during job, review progress and plan for continuous improvement. |
Statistical records. Toolbox meeting records. JSA, Work Permits. Post Evaluation form. |
6/2, 7/2 |
All personnel in attendance.
Q.A.
Technician. Well site team leader. |
Actual documents referenced. Resident safety program data/statistics |
V |
X |
M |
During the job |
9 |
De-mobilization |
Ensure equipment is prepared and secured properly for transport over sea and land |
Return equipment to CCU’s used originally for the specific items |
Load Test and certification documents.
Ensure that supplier is on approved list. |
7/2,
7/3, 7/7 |
OSS Q.A.
Technician, OSS crews Transport contractor |
Logistics checklist. Cargo Manifest |
V |
X |
M |
Upon completion n of job |
10 |
Inventory Reconciliation |
Proper documentation and evaluation of equipment returning from job. |
Subscribe to checklist. Review Cargo Manifest. |
Satisfactory completion of Equipment Return form. |
7/16 |
OSS Q.A.
Technician Work-shop coordinator |
Equipment Return Form |
R |
X |
X |
Post job activity |
11 |
Post-Job Report |
Refer to information recorded during job. Provide a chronological history of job tasks and recorded data. |
Review all records and correlate available data. Post job de-briefing session. Refer to lessons learnt. |
Sign-off by Quality Control authority. |
5/1, 6/2, 7/3,
7/4, 7/5, 7/6,
7/7, 7/8, 7/9,
7/18, 8/5,
8/6 |
All personnel in attendance.
Q.A.
Technician. |
Comprehensiv e Post Job Report |
R |
X |
R |
During job |
12 |
Servicing / Maintenance |
Satisfy quality assurance and reliability concerns to maintain equipment
serviceability. |
Compliance with the Predictive Maintenance and Service Practices to capture reliability data |
Sign-off on Work Order. |
6/2, 7/2, 7/8,
7/9 |
OSS Q.A.
Technician Operations personnel |
Equipment Utilization Form, Work Order |
R |
X |
X |
Post job activity |
M = Monitor (Customer may witness if on-site) V = Visual Inspection or Observation H = Hold (Mandatory Customer Hold Point unless waived by customer) R = Review Documents W = Witness (Customer Witness)
OSS Q. A. Approval: Date: Customer Approval: Date: